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So You Want Some Cooling?


STEVEXXXXX
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:P Hey boys. So as I was mentioning earlier in a thread I am currently constructing an autocascade to better cool my computer. I am going for about -60 through about -70 under load with one of these babies.

 

This here is a basic drawing of an autocascade.

4.jpg

 

An autocascade is a single compressor 2 stage system that utilizes a phase sep to seperate a high stage and low stage gas in which the high stage gas will eventually cool the low stage gas which will cool the cpu itself through the evap block.

 

partsoverview.jpg

 

A basic overview of most of the parts before I started to build everything. I'm useing an Oxygen/Mapp gas tourch for brazing.

 

 

dischargecoil.jpg

The discharge desuperheater with the filterdrier brazed in for the discharge line leaving the compressor.

 

oilsep.jpg

The oil sep is a long tube packed with steel wool which seperates the oil from the refridgerent so the oil doesn't freeze and log up the evap at very low temps.

 

phasesep.jpg

 

The phase subcooler here works to subcool the low stage gas so it's easier for the interstage HX to condenser the low stage into a liquid. The top and bottom pipes are for the suction line refrigerent flow through and the 2 lines on the side are where the low stage gas flows in and out.

 

heatexchanger.jpg

 

The HX is 1/4 pipe inside of 1/2 pipe. The 1/2 pipe will run the high stage evap and condense the low stage gas in to a liquid with it's low temps. Here's a closer up pic of the exits for the HX

 

hxexit.jpg

 

The very basic overview of what's going on is below the oil sep needs to be put verticle and the condenser needs to be added.

 

basic-overview.jpg

 

Here is the cut condenser where the 2 gases will be seperated. The low stage gas will float to the top and out and the high stage will be condensed where it will be metered via captube to the interstage HX.

 

condensercut.jpg

 

I will try my best to update this thread as go on my building experiance. Any comments or questions are greatly welcomed ;)

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Thats a pretty interesting concept. I work on coolers and cooling systems and grasp what you are trying to accomplish. Will you be making your own evaporater(Cooling head)? I would like to see the finished product and also some costs involved. What refrigerant will you be using,134a,404a ? :foldon:

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An autocascade is a single compressor 2 stage system that utilizes a phase sep to seperate a high stage and low stage gas in which the high stage gas will eventually cool the low stage gas which will cool the cpu itself through the evap block.

 

A basic overview of most of the parts before I started to build everything. I'm useing an Oxygen/Mapp gas tourch for brazing.

 

The discharge desuperheater with the filterdrier brazed in for the discharge line leaving the compressor.

 

The oil sep is a long tube packed with steel wool which seperates the oil from the refridgerent so the oil doesn't freeze and log up the evap at very low temps.

 

The phase subcooler here works to subcool the low stage gas so it's easier for the interstage HX to condenser the low stage into a liquid. The top and bottom pipes are for the suction line refrigerent flow through and the 2 lines on the side are where the low stage gas flows in and out.

 

The HX is 1/4 pipe inside of 1/2 pipe. The 1/2 pipe will run the high stage evap and condense the low stage gas in to a liquid with it's low temps. Here's a closer up pic of the exits for the HX

 

The very basic overview of what's going on is below the oil sep needs to be put verticle and the condenser needs to be added.

 

Here is the cut condenser where the 2 gases will be seperated. The low stage gas will float to the top and out and the high stage l be condensed where it will be metered via captube to the interstage HX.

Umm...ok. :blink:

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Thats a pretty interesting concept. I work on coolers and cooling systems and grasp what you are trying to accomplish. Will you be making your own evaporater(Cooling head)? I would like to see the finished  product  and also some costs involved. What refrigerant will you be using,134a,404a ? :foldon:

It's a 2 stage system meaning that I will be using 2 gases :) I'm going to start off with R290(Propane) and R744(C02) then later switch the heavy duty stuff R22 and R23. R23 is a HPG that evaps at about...-82.1C. Yes, I'm making my own evap. My buddy's dad owns a CNC machining shop, so Im probably going to have it done by the machine then assemble it myself.

 

More about that here

http://www.airliquide.com/en/business/prod...ex.asp?GasID=66

 

@newport, maybe you should have read the thread, they were posted...

Edited by STEVEXXXXX

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