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Unbefreakenlievable Xp-90 Lapping Outcome


Freeder

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I just received my Thermalright XP-90 a few days ago from frozencpu.com. With giddy anticipation I opened the xp-90 box to find the top side fins bent in many places--I was PISSED. Man how can Frozencpu.com sent such a poorly handled heatsink to me? I emailed to them about this... well, that is another post.

It took me over an hour to try and set the fins straight again, which was such a pain man. After that I read the instructions on how to install it on my DFI Lanparty Pro875-B mobo, it was easy sailing after that. The xp-90 sat on a thin layer of Artic Silver 5 then on my P4 3.0c chip. I then booted up and went straight to overclocking it to 900 fsb @ 3.39 ghz 1:1 dram (thats the highest it'll go with 1:1 so far on my crappy mixed dual channeled ram, i'm waiting for my PQI turbo 3200 2-2-2-5 ram to come in :D for some real oc excitement). Got into Windows XP and Prime95'ed it right away, I dont care for idle temp readings so it wont be mentioned. (BTW i'm using an Enermax Highflow 92mm fan 66cfm @ 34.5 db)

 

Two instances of Prime95 ran for 12 hours straight without errors and temp readings I got was 46.5 c and the case temp @ 34 c. Not bad huh? Though I wasn't satisfied with the seating of the hs so I decided to do it again and got a WORST temp reading--48 c! And so I decided to reseat the hs again, and that's when I noticed the scratches and grooves that were on the base, probably from my inexperience of installing the xp-90 on my first and second try. So what did i thought of: LAP IT!

 

I had no prior experience what so ever with lapping, but do know the basics of it. I used a 600 grit to sand it down, then 1000 to smooth it further, then finished it off with a 2000 grit to polish. It was like a copper mirror--that's right, I sanded it down till all the nickel coating on the base was gone :P! I messed up with the sanding of it quite a bit at first with all these odd techniques I developed. The best, and last, one that worked was taping the sheet of sandpaper to a flat table and pressing down on the sides of the lower P4 clips and do mostly up-down and few side-to-side sanding then turning the hs upside down and repeat. It would of saved a few milimeters of the base if knew about it first.

 

Hoping for the best i reseated the noobly lapped xp-90 back, and it was still a snug fit after all that I shaved off! Boot up Windows and is now still running two Prime95s for the past two hours: cpu temp.... 43 c!!!!!!!!!! and case @ 34 c still. What a difference huh? Well that was my lapping story, hoped this help out somebody.

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