Thanks dudes! I appreciate you following my work and will always try my best to offer good content in return.
It's been a pleasure to transform a seriously fugly factory case into timeless art. It's not as heavy as it looks, it's 6061 aircraft aluminum.
I've done a lot of aluminum polishing with an electric buffer and by hand. Until you've done your own polishing, I can only describe it as extremely tedious work. It numbs your brain, but not in a good way. Theres only a few Modders like myself that have been crazy enough to polish their own aluminum parts, sethnmalice and Paul from coolercases.co.uk. It takes a lot of patience! Last year I polished the
26" tall machined 6061 aircraft aluminum side panels and motherboard tray on this tower by hand. It took me 2.5 weeks of work, on/off otherwise the task drove me out of my mind. If you don't have the proper buffing equip, you can wetsand out any imperfections first before buffing out the finish. I don't have all the pro equip, so the problem with 6061 alum, is it can scratch real easy. Any speck of dirt caught under a sanding block will create havoc in the finish, just like wetsanding a paint finish. Of course, this did happen a few times and you started over. I vowed I'd never do this again and seek a professsional next time I wanted this type of finish. "Project Phenom" presented this challenge again so I made some phone calls and found AAA Metal Finishing.
Yesterday I picked up the first pieces from AAA. On a saturday no less! Since
Mnpctech manufacturers their own line of machined aluminum parts, I've always wanted to learn about chrome, copper, and bronze platting. AAA's owner, Raul gave my son and I a tour of the facility. The building is city block long! He showed us the steps involved in plating metal parts. I noticed one of Raul's clients was
BigDog Motorcycles I recognized their logo on handlebars and frame brackets in different stages throughout the building. Before any part can be plated, it must first be Bead blasted and then polished, otherwise you will see any surface imperfections in the final chrome coating. Raul was kind enough to allow me to record some of the steps with my camera. I plan share this footage in the next video update for this project
The first parts to return are the new top panel and factory front bezel trim from the Thermaltake SwordM Case. The factory finish on the bezel was originally anodized silver.




